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Reliability and Maintenance Management
Consultant Idhammar is vice president of IDCON,
Raleigh, NC, a reliability and maintenance
management consulting firm, specializing in education, training and
implementation of improved operations, reliability,
and maintenance management practices.
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article is appreciated. Send to info@idcon.com
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When you ask front line supervisors or team leaders if all people in
their teams are performing to the same standards or if some are doing
more work and achieving more results than others, you will often get the
same answer. All over the world, the most common answer, after some analysis,
verifies that about 30% of the people do 70% of the work. This is not
only true for front line people like mechanics and electricians, but also
for planners, engineers, and other salaried employees. However, our focus
in this column is on the front line of maintenance.
When I am involved in assessing maintenance performance for a customer,
I always make an effort to talk one-on-one with individuals, but I also
talk with a group of three to eight individuals. When you talk with people
one-on-one, they are in most cases very open and honest about what they
say. When you talk with a group of more than three, there will often be
a change in attitudes.
In a good work system with a homogenous group of strong performers, there
is not much difference in talking with people in a group or on an individual
basis. However, in a typical work situation, it is common to see a big
difference.
What I call "the griping level" is very high in a typical group.
For example, in a group of nine, it is likely that three people will talk
and complain about all the bad aspects of working in their mill, three
people will show signs of support for the gripers, and three will say
very little and remain passive.
I have discovered that the silent few are often very good craftspeople
that belong to the group of good performers, the ones doing 70% of the
work. They are also sick and tired of hearing the gripers' constant complaints
about everything that is wrong, especially when these gripers never do
anything to improve the situation. As a manager, you should remember to
listen to the good performers and to downplay comments from the gripers.
You should give much more time and attention to the best performers; otherwise,
you risk losing them.
When presenting observations and recommendations to a large, mixed group
of people, I have often brought up the griping level as an improvement
opportunity. After addressing this problem, I have had numerous craftspeople
thank me for bringing it up. "If we could just get the 70% you talked
about-and I believe you are correct with that figure in our organization-to
pull their weight, we would do very well here," is a comment I have
heard many times from individual crafts people.
I have also had human resource, production, and maintenance managers thank
me for addressing the griping level. The fact is that people's attitudes
change quickly after such an open discussion, especially after talking
about the group they belong to. It is not positive to be branded as a
griper, so the griping decreases and people start talking about more productive
and positive issues. Then, when they hear others say that they do not
have enough resources for a task, their reaction becomes "we must
each do our own part of the work before we complain about not having enough
people."
To really change the situation, supervisors or teams must start assigning
work in such a way that all employees will have a chance to improve their
performances. In a team environment, especially if teams are supposed
to be self-directed, this can be difficult. In the pile of work orders
that must be done, there are always jobs at the bottom of the stack that
nobody wants.
As a supervisor, it is understandably tempting to hand work to your best
performers, because you know it will get done and you won't need to worry
about it anymore. However, to bring the whole team up to a high-performance
level, you must make the effort to match the best performers with others
when you assign work. It might take a little longer, but it pays off in
the long run.
The same principal is vital when a proposed flexible work system transfers
from the negotiated contract to reality. Unfortunately, it is common to
see that after long negotiations, strikes, and increased pay, the flexibility
agreement is not implemented. Remember that you only get the flexibility
you have trained people for through their work assignments.
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