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Reliability and Maintenance Management
Consultant Idhammar is president of IDCON,
Raleigh, NC, a reliability and maintenance
management consulting firm, specializing in education, training and
implementation of improved operations, reliability,
and maintenance management practices.
Feedback on this reliability
article is appreciated. Send to info@idcon.com
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maintenance consulting information. Please call (919) 847 8764.
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All over the world, most mills have morning meetings. As a consultant,
I have been asked to sit in on many of these meetings, and my conclusion
from these experiences is that most of them are not very effective or
meaningful to the attendees.
First of all, the focus of the meetings is often on past events. For example,
each department reports what happened yesterday, and very little time
is spent on today's plans. In addition, even less time is spent on activities
that must take place tomorrow and beyond.
THE WORST-CASE SCENARIO. Let me tell you a little
about the least effective meetings I have attended by describing a generic
case. At this meeting, the room is noisy, people have to stand up because
there is no place to sit, and there are no visual aids such as an overhead
projector, flip charts, or a white board.
In addition, the leader of the meeting does not lead the meeting at all
and often speaks with a low voice, making it impossible to hear. Attendees
receive the latest production report and are asked -one by one-to read
the part for which they are responsible. At this point, it is common to
see that people do not listen to parts of the production report that do
not directly apply to them. In addition, when they read their own parts,
others do not listen to them either.
In the very worst scenarios, maintenance craftspeople do not start working
in the morning until they have talked with their supervisor. This often
causes a delay in work because the supervisor attends the morning meeting
at 8 a.m., while the crew arrives at 7 a.m. The crew has learned, from
long experience, that job schedules and work assignments are frequently
changed as a result of the morning meeting. Therefore, they wait until
the supervisor comes back from the morning meeting around 8:30 a.m. to
begin work for the day.
CREATING MORE EFFECTIVE MEETINGS. To improve
the effectiveness of your mill's morning meetings, I propose that you
ask yourselves some of the following basic questions:
- Why do I attend the meeting?
- Do I attend because our mill has always had those meetings every
day at 8:00 a.m.?
- Do I attend because this is the most efficient way for the organization
to receive information about what happened last night?
- What do other attendees expect from me, and what do I expect from
them?
- Is there a way I can improve communication at these meetings?
- For example, could I prepare my part of the presentation with charts
and other visual aids and hope that others follow the example?
- Do we need to have these meetings every day, or would it be enough
to have them on Mondays and Fridays?
- Do we need to have these meetings in the morning, or could we move
it to mid-day and then focus on tomorrow's activities?
EFFECTIVE MEETING CHARACTERISTICS. Some very
effective meetings I have attended have shared some of the following characteristics:
- The leader leads the meeting, and he or she can be distinctly heard
throughout the entire room.
- The meeting starts on time and ends on time.
- Visual aids are used, and only information meaningful to the majority
of the attendees is presented. Especially effective meetings present
all their information using Power Point or other presentation software
projected on a large screen.
- The meeting focuses on communicating important information, describing
recent results, and defining problems that must be solved.
- Each meeting includes a three-to-five minute teaching/discussion
break.
NO MEETINGS? Personally, I believe it is good
to have meetings if they are productive, and it is a given that attendees
must include operations and maintenance people at a minimum. If the purpose
of your meetings is to spread information, you can sometimes accomplish
this using internal televisions and computer networks. With those capabilities,
you can possibly have fewer meetings.
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